Assembly Quick Card
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Before You Start
What you need
- One 5/32″ Allen wrench. That’s the whole tool list.
- Noalox antenna grease. A fresh tube.
- Blue Loctite. Optional, for permanent installs.
- A battery AM radio.
Every splice is already bolted in. No loose hardware in the box.
Pick the spot
- Tune the AM radio between stations, so you hear only noise.
- Walk the whole lot.
- Plant the pole in the quietest spot.
Set the sleeve
- Dig 3 feet deep. 4 feet for the 28′.
- Set the sleeve plumb, in concrete.
- Let it cure 24 hours before you load the pole.
and you can raise it the week it lands.
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Build the Pole
Section order, bottom to top
- 1. Base. Insulator with the slot. The slot sits just above the sleeve.
- 2. Feedpoint. Insulator with two round holes.
- 3 to 5. Standard. Interchangeable. On a flagpole, keep the cleat within reach.
- 6. Top. Holes on one end only. Holes go down.
Joining sections
- Remove only the top two bolts on the splice.
- Never remove the lower bolts.
- Each hole must show a full circle. Never force a bolt.
- Noalox on the surfaces. Snug, not tight.
Hardware care
- Surfaces get Noalox. Threads get Blue.
- Never Red Loctite.
- Never thread locker in the fiberglass insulators.
- Never an impact driver.
Replacement bolt: 1/4″-20 x 1/2″ button head, 304 stainless, 5/32″ Allen.
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Feedline and Choke
The step not to miss
- Snap the 3 spacers onto the ladder line first, about 12″ apart.
- Thread it up through sections 1 and 2 before joining 2 to 3.
- One wire out each round hole.
- Phase it: the upper-radiator wire goes to the PL-259 center pin.
- Leave 2 to 3 feet out the bottom slot.
The choke
- The 5 ferrites are your 1:1 choke. Snap each until it clicks.
- It goes at the feedpoint.
- Remote tuner at the antenna? Then on the radio side of the tuner.
No 4:1 or 9:1. Anywhere.
At the base
- Most owners: the adapter to coax.
- Also good: ladder line all the way, or twisted pair in conduit.
- Weatherproof the adapter.
Compare feedlines first: Feedline Loss Calculator
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Tune It, Protect It
First tune, remote tuner
- Control box: 12 V on, light lit.
- 10 to 20 watts, steady carrier.
- Key it. Press Tune. Watch SWR fall.
- Repeat once per band.
Some bands look dead? That band hasn’t been tuned yet. Nothing is broken.
Shack tuner
- Retune at every band change.
Grounding
- The antenna floats. It’s a dipole.
- The station is grounded, per the ARRL.
- A bulkhead entry panel, bonded to the service ground.
- Surge protectors on the coax. DC-pass for a remote tuner.
Disconnect. Flag down. Nothing on top.
Stuck? Call 435-200-4902. An operator answers.
The detailed version of every step: Assembly Documents · Feedline Kit Install Guide · Your RF System
Ham Radio is fun again! Pass it on… 73, Jon KL2A